A game-changer tech for the rail sector
Condition-based maintenance is emerging as a strategic asset for the rail industry, unlocking new levels of operational efficiency and cost control. By transforming real-time data from critical components like wheelsets into actionable insights, operators can optimize asset performance, reduce downtime, and extend lifecycle value. A data-driven approach that enhances reliability and strengthens competitiveness.
SMARTSET ® systems, our IoT innovations for condition-based maintenance
To support the transition of rail operators from scheduled to condition-based maintenance, Lucchini RS has developed SMARTSET ®: a family of intelligent systems featuring advanced in-service monitoring solutions for wheelsets.
Through real-time measurement and processing of wheelset load and vibration, SMARTSET ® enables more efficient, safer, and more sustainable maintenance management, helping operators to optimize performance and reduce total lifecycle costs.
Real-Time Load Monitoring
-
Optimization of NDT inspection interval
-
In-service Wheelset design validation
-
Track condition monitoring
Precision Vibration Diagnostics
-
Early identification of in-service wheel tread and bearing damages
-
Perform maintenance activity when necessary
-
Extend wheel and bearing life
Why SMARTSET ® makes the difference
Cut maintenance cost
Creating an optimized maintenance plan based on real data from service.
Boost ROI
Reduce unscheduled train stops to increase train availability.
Improve railway safety
Continuous remote monitoring to anticipate component failure.
Real impact, Real stories
SMARTSET ® is transforming fleet performance for our customers
From measurable results to inspiring initiatives, voices from across the industry—customers, partners, and visionaries—come together to share their journeys of transformation. Authentic voices, measurable outcomes, and groundbreaking initiatives that showcase the true impact SMARTSET ® delivers, creating lasting value and shaping a smarter future every day.
“We are the first Metro in the world to install SMARTSET® system.”
Marcella Gonella
Direttore di Esercizio @Metro Brescia
“We had lengthy discussions with Lucchini RS about the data collected to recalculate maintenance intervals.
Our maintenance department was very happy to eliminate unnecessary stops, which were very time-consuming.”
Par Sodestrom
Technical Specialist at SJ AB
“Its biggest advantage is that there is no need to modify the wheelset structure during the installation process, which is more suitable for long-term monitoring”
Huo Feng Feng
Manager of R&D Center at Zhibo Lucchini
“It’s the Formula1 of Train Digitalization. We can acquire real-time data on the wheelset loads to support our clients in optimizing their maintenance intervals.”
Francesco Lombardo
Product Manager of SMARTSET ®
“Data analytics has allowed to achieve a real revolution. We estimate there’s potential for at least 20% reduction in total life cycle cost using real data, gathered during in-service measurements”
Augusto Mensi
CEO of Lucchini RS